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sag mill control160

SAG Mill Process Control - Grinding & Classification ...

If the SAG mill is not intended to be the rate-limiting step in a process plant, then it is best to adjust the SAG load (and power) to hold a constant tonnage to satisfy another constraint elsewhere. Underground mines are an example: the hoisting capacity of the mine shaft is the rate-limiting step in the process, and the SAG mill must adapt to ...

SAG Mill Optimization using Model Predictive Control

Control of -SemiAutogenous Grinding(SAG) mill weight is an example of an important process that exhibits many of these aspects. Maintaining the SAG mill weight at the optimum value is critical for achieving maximum grind rate efficiency and mill production (Powell, M.S., van der Westhuizen, A.P., & Mainza, A.N. 2009).

SAG Mill Control: It Shouldn't be that Hard | E & MJ

SAG mill control fundamentally means managing the load in the mill by adjusting the feed rate of ore to the mill and/or manipulating the rotational speed of the mill. The best way to measure load is to mount the mill on load cells. The load cells are calibrated to measure the total weight of water, grinding media (balls) and ore in the mill ...

OPTIMAL SAG MILL CONTROL USING VIBRATION & DIGITAL …

Figure 4 - Mill Conditions: Too Fast, Too Empty, Full Mill (left to right) After the polar plot is checked to determine if a mill is operating at too high an RPM, the fill levels are monitored. Figure 5 illustrates a trend taken from a SAG mill running under expert system control using …

CITIC-Heavy Industries Co. Ltd

CITIC HIC has received an order for SAG Mill Ø7.9m x 5.3m LG – 5,500kW SAG Mill Ø7.0m x 4.1m LG – 2,800kW Ball Mill Ø7.32m x 10.68m... 02 April 2010 SINO Iron Mill Arrive at Site

BrainWave: Control solutions for SAG mills

A SAG mill is an excellent BrainWave appli - cation because the improved control perfor - mance translates directly into higher profits for customers. The diagram shows the BrainWave user interface from the Los Pelambres installa - tion. In the trender area on the right side, the

CONGA: THE WORLD'S FIRST 42 FOOT DIAMETER 28 MW …

SAG mill, 40 ft, 42 ft, gearless mill drive, GMD, SAG manufacture, reliability THE PROJECT The Conga Project is located in Peru adjacent to Newmont's existing Yanacocha operations. The Conga Project has been in various development stages for approximately the last 15 years. In the last 5

SAG Mill Control: It Shouldnt be that Hard

SAG mill control fundamentally means managing the load in the mill by adjusting the feed rate of ore to the mill and/or manipulating the rotational speed of the mill. The best way to measure load is to mount the mill on load cells. The load cells are calibrated to measure the total weight of water, grinding media (balls) and ore in the mill ...

MILLING CONTROL & OPTIMISATION - Mintek

Figures 8 and 9 on the right show results from a gold plant's SAG mill achieved with MillStar's Segregated Ore Feed Controller combined with the Power Optimiser: • The standard deviation of the mill feed control is greatly reduced. • The cyclone feed is more stable, allowing for consistent size ...

Used Sag-mills For Sale

Inventory ID: 6C-GC02. MPSI HARDINGE 21' x 11' (6.4m x 3.35m) EGL Sag Mill with 2875 HP, 240 RPM Motor

PAI SAG Mill Training - YouTube

In this training module, we'll cover the workings of a semi-autogenous grinding mill, or SAG mill, that's designed to be the first stage of a grinding circui...

SAG mills - Outotec

Gearless mill drive (GMD) technology has further expanded the use of large SAG milling allowing Outotec to produce the world's largest SAG mill of 42' in diameter drawing power at 28 MW. Today, Outotec is the world leading supplier of gearless SAG mills operating globally. Premier™ horizontal grinding mills - Engineered to excel.

Evolution of SAG Mill Process Control at the Xstrata ...

445 PAPER 28 Evolution of SAG Mill Process Control at the Xstrata Nickel Raglan Operation Erik Bartsch1, Chief Engineer Guy Comeau2, Senior Metallurgist Colin Hardie3, Former Chief Metallurgist 1 Process Control Group, Xstrata Process Support 6 Edison Rd, Falconbridge, Ontario

Gearless mill drives - ABB

• 28 MW GMD for a 40' SAG mill • 28 MW GMD for 42' SAG mill Whether it is size or an installation at the highest altitude (4600 m.a.s.l.), ABB's GMDs are well positioned to contribute to the building of larger and ever more powerful mills. — Leading the gearless mill drive evolution The ABB gearless mill drive (GMD) is the most powerful ...

SAG Mill Grinding Circuit Design

SAG Mill Design and Specification . The Kidston plant was designed to process 7500 tpd fresh ore of average hardness; but to optimise profit during the first two years of operation when softer oxide ore will be treated, the process equipment was sized to handle a throughput of up to 14 000 tpd. Some of the equipment, therefore, will become ...

Grinding Mill Control - Grinding & Classification Circuits ...

As I explained before, mill sound in a SAG mill may depend either on mill speed or mill filling. We did develop an instrument called "impact meter", which has been marketed by FL. The device is intended to recognize the specific sound pattern of balls hitting mill liners, in order to avoid such operating condition.

Automated SAG Mill Speed Control Using On-contact ...

using a Semi-Autogenous (SAG) mill in a primary grinding circuit that then feeds a secondary grinding circuit containing a ball mill. There are two lines consisting of this SAG - ball mill combination where the SAGs are denoted as SAG1 and SAG2. Note: Each SAG mill is operated in a closed circuit manner in conjunction with a typical trommel ...

What's the Difference Between SAG Mill and Ball Mill ...

The biggest characteristic of the sag mill is that the crushing ratio is large. The particle size of the materials to be ground is 300 ~ 400mm, sometimes even larger, and the minimum particle size of the materials to be discharged can reach 0.1 mm. The calculation shows that the crushing ratio can reach 3000 ~ 4000, while the ball mill's ...